ISA-RUBBER MIXING

ISA-RUBBER MIXING

At present there are many enterprises (including successively developing) on the territory of the Russian Federation and CIS operating rubber mixing lines which produce rubber compounds for various applications.

Rubber production process is complex enough and depends on a great number of factors. Strict requirements to the quality of end products, continuous product test of rubber mixtures require modern tools to control the process and analyze the quality of produced mixtures.

Automation system for rubber mixtures production processes ISA-RUBBER MIXING guarantees high productivity of mixing lines due to application of an original asynchronous algorithm for system control.

High level of adaptability of the system and its software allows applying ISA-RUBBER MIXING at dosing equipment of various vendors and with any materials including liquid. The time required for configuration and adjustment of the system is minimal.

Application of ISA-RUBBER MIXING allows gaining the following benefits:

utilization of modern visualization and data acquisition tools allows analysis of mixing process variables and modes at a new level;
increased accuracy of ingredients dosing and consequently stability of rubber mixtures characteristics;
reduced mixture production cycle;
increased degree of carbon black dispersion and decrease in dispersion of physical-mechanical properties of produced rubber;
possibility to control a wide range of mixing process variables (temperature, time, drive power, energy, press pressure, mixer speed);
accounting of materials dosed with precision up to one charge which allows full production control and back tracing of the mixture charge;
possibility to adapt the system to modern shop equipment (replacement of scales, screws etc.);
possibility of the system interaction with information system of an enterprise;
increased efficiency of operating personnel and improved labour conditions.

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